Results with PLC control of various companies

PLC ManufacturerPLC ModelNetwork RelationsDesign Software
Mitsubishi・IQ series PLC
・Q series PLC
・L series PLC
・F series PLC
・Ethernet
・CC-Link
・PROFIBUS-DP
・SSCNETⅢ
・GX Works3
・GX Works2
・GT Designer3
OMRON・CS series PLC
・CJ series PLC
・CP series PLC
・Ethernet
・DeviceNet
・Controller Link
・EtherCAT
・CX-Programmer
・CX-Designe
KEYENCE・KV series PLC・Ethernet
・CC-Link
・DeviceNe
・KV STUDIO
・VT STUDIO
Fuji Electric・MICREX-SX series PLC・Ethernet
・FL-net
・SX-Programmer Expert (D300win)
・SX-Programmer Standard
SIEMENS・S7-1500 series PLC
・S7-1200 series PLC
・Ethernet
・PROFIBUS-DP
・PROFINET
・TIA Portal
Yaskawa Electric・MP3000 series PLC・EtherNet
・MECHATROLINK-Ⅲ
・MPE720
JTEKT・PC3J series PLC-・PCwin

Result in automation equipment

Automobile-related
Igniter processing lineProcess: Terminal molding, assembly, performance inspection, welding
Transfer method: Tact transfer
PLC: OMRON CJ series
Automotive motor assembly lineProcess: Parts supply, press fitting/caulking, magnetization, grease application, performance inspection
Transfer method: Free flow
PLC: OMRON CJ series
Automotive motor assembly lineProcess: Parts supply, press fitting/caulking, welding, performance inspection
Transfer method: Free flow
PLC: SIEMENS S7-1500 series
On-board board deburring equipmentMachining method: Ultrasonic cutter copying by robot
PLC: Mitsubishi Q series
Molding machine parts supply and take-out systemProcess: Material supply/removal by robot, deburring, weight measurement
PLC: Mitsubishi Q series
Electrical/Electronic components-related
Coil assembly equipmentProcess: Parts supply, image inspection, caulking
Transfer method: Indexing, tact transfer
PLC: Mitsubishi Q series
Coil winding machineProcess: Winding, terminal forming, soldering, image inspection
Transfer method: Indexing, free flow
PLC: Fuji Electric SX series

Medical-related
Catheter welding deviceProcessing method: High-frequency welding
PLC: KEYENCE KV5000 series
Tube inspection systemProcess: Image inspection
PLC: Mitsubishi Q series
Food-related
Automatic vegetable stir-fry lineProcess: Pot heating, pot shaking by robot, vegetable dispensing, pot washing
Transfer method: Free flow
PLC: Mitsubishi Q series
Container transport equipmentProcess: Container lid installation, stacking
Transfer method: Servo 2-axis transfer
PLC: Mitsubishi Q series
Others
Automatic plating machineProcess: Cleaning, Plating, Drying
Transfer method: Carrier transfer
PLC: Mitsubishi Q series
Electrostatic lubrication equipmentLubrication method: High voltage
PLC: Fuji Electric SX series
Servo-pressurized welding equipmentControl method: Servo-operated pressure control
PLC: Yaskawa MP3000 series
Paint debris collection systemControl method: Chemical injection by frequency control
PLC: JTEKT PC3J series

PLC replacement case study

Food factory/Processing equipmentPLC: Update from Fuji Electric FPB56R to Fuji Electric NP1PM-48R
Number of IO points: 56 points
Food factory/PalletizerPLC: Updated from OMRON CQM1-CPU21 to OMRON CJ2M-CPU33
TP: Updated from OMRON NT20S-ST121-V3 to OMRON NB3Q-TW01B
Number of IO points: 112 points
Food factory / Transportation equipmentPLC: Updated from OMRON C28P-EDR-B to OMRON CP1E-E30DR-A
Number of IO points: 28 points
Auto parts factory/Processing equipmentPLC: Upgrade from Mitsubishi F1-60MR to Mitsubishi FX3G-60MR/ES
Number of IO points: 60 points
Automobile factory/Manufacturing linePLC: Updated from OMRON CS1G-CPU42H to OMRON CJ2M-CPU33
Communication unit: Controller Link, Ethernet
Number of IO points: 336 points
Automobile factory/Assembly equipmentPLC: Updated from OMRON C200H-CPU01 to OMRON CJ2M-CPU31
Number of IO points: 64 points